| MOQ: | 1 |
| Fiyat: | Negotiations |
| Standart ambalaj: | Nakliye için uluslararası standart ambalaj |
| Teslim süresi: | 10 metre |
| Ödeme yöntemi: | L/C,T/T,Western Union |
| Tedarik kapasitesi: | Yılda 300 takım |
Freeze Dryer Tray Robot – Load/Unload Automation for Freeze Dried Food Processing
Labor is the biggest bottleneck in freeze drying operations. Manual tray handling is slow, physically demanding, and causes product loss from uneven loading. This automatic tray transfer robot solves all three problems.
The robotic system loads trays into the lyophilizer and unloads them after the cycle finishes. It works with any brand of freeze dryer and handles multiple tray sizes without tool changeover. A laser guidance system ensures perfect alignment on each shelf.
Typical customers reduce tray loading time by 70% and eliminate worker injuries from heavy tray lifting. The robot runs 24/7, including during off-hours, increasing freeze dryer utilization by up to 30%. Payback is typically 9 to 14 months based on labor savings alone.
We offer the robot as a standalone unit to retrofit existing freeze dryers, or as part of a complete freeze dried food processing line. Installation takes three days with remote programming support.
Request a video showing the robot loading 500 trays per hour. Send your tray dimensions and freeze dryer shelf layout for a compatibility check.
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The Automatic Plate Placing Robot Freeze Dryer is versatile, offering full automation for large-scale processing or segmented implementation. With a designed speed of 8-10 trays per minute, it meets the production demands of 4-10 200m² freeze-drying silos. This system can operate seamlessly in a continuous cycle or be utilized in distinct sections, providing flexibility to adapt to varying production needs.
Application Range
|
Model |
WDG-50 Automatic Plate Placing Robot Freeze Dryer |
| Packing speed | 8-10 Plates Per Minute |
| Scope of application | Fruits, Vegetables, Convenience Foods, Meat, Seafood |
Advantages:
Revolutionize the conventional manual operating model with machine-based solutions, enhancing safety and efficiency by replacing hazardous and arduous manual labor.
Particularly notable is the robotic automatic tray loading system, adept at handling heavy trays, high-temperature soup products, and slick, elevated carts that pose risks to workers.
Offering robots from prominent international and domestic brands to cater to a wide spectrum of customer requirements.
Automated tray rotation, cleaning, and drying modules: Thorough high-pressure washing of aluminum/PE/silicone trays ensures impeccable cleanliness without any blind spots, ensuring hygiene standards. Subsequently, high-temperature fans facilitate tray drying, while automated rotation facilitates unmanned operations.
Automated tray stacking system: Effortlessly inserts PE trays into aluminum trays.
Automated packaging: Tailored to the delicate and dusty nature of freeze-dried products and the specifics of aluminum film packaging in the freeze-drying sector, our company has adapted vertical packaging machines, bag feeding devices, and pillow-type packaging machines for industry-specific use.
Additionally, we offer 5-10 kg bulk bagging and sealing solutions for raw material processing firms, enabling fully automated production from internal packaging to boxing and palletizing stages.
Our comprehensive packaging solutions include VFFS machines, flow wrapping machines, heat shrink packaging, pouch packing machines, and complete automated packaging lines with weight inspection, metal detection, carton packing, sealing, coding, and palletizing systems.
Shanghai Waylead Intelligent Technology Co.,Ltd. is specialized in turn-key solutions for packaging processing projects and fruit/vegetable processing lines. The company focuses on packaging equipment, robot applications, fruit and vegetable processing equipment, etc., and is committed to the fruit and vegetable processing industry, baking industry, snack food industry, freeze-drying industry, and powder industry. , sauce industry, hardware chemical industry and other one-stop professional services. The company has 15 years of industry experience and hundreds of domestic and foreign engineering cases, providing customers with high-quality equipment and services.
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